AEROCON BLOCKS

Aerocon blocks also known as Autoclaved Cellular Concrete (ACC) or Autoclaved Lightweight Concrete (ALC). It is a lightweight, precast building material that simultaneously provides structure, insulation, and fire and mold resistance. It’s a unique and excellent type of building materials due to its super heat, fire and sound resistance, It is lightweight and offers ultimate workability, flexibility and durability.

AAC has excellent thermal insulation and acoustic absorption properties. AAC is fire and pest resistant, and is economically and environmentally superior to the more traditional structural building materials such as concrete, wood, brick and stone.

AAC BLOCKS    TECHNICAL SPECIFICATIONS

Thickness Height Length Density Compressive Strength Dry Weight/Block
100 mm200 mm600 mm550-700 kg/m330-50 kg cm27 kg
150 mm200 mm600 mm550-700 kg/m330-50 kg cm210.5 kg
200 mm200 mm600 mm550-700 kg/m330-50 kg cm214.5 kg

Advantages:

Strong and lightweight   walling material

An excellent substitute for clay bricks, concrete and hollow blocks

  • Saves around 30% of construction time
  • Easy to work with, dimensionally accurate
  • Fire resistant, high thermal and sound insulation, resists pests and fungal growth
  • Reduces the dead load of the building by one third
  • Backed by the reliability and consistency of the HIL brand
  • ISI certified for high quality
  • Saves 15-20% in total construction costs
  • Based on cutting-edge German technology
  • Available in a wide range of thicknesses from 75mm to 200mm

Applications

  • Hospital
  • Hotels, Motels and Restaurants
  • Industrial
  • Retail and Warehouses
  • Cold Storage
  • Auditorium & Theaters
  • Office Buildings
  • Education Institutes Construction
  • Specialty application such as fire walls and sound walls

AAC block product has many advantages such as lighter quality, better heat preservation property and better sound absorption or insulation effect in comparison with common brick. What's more, it has certain strength, compression degree and machinability. All these are functions common brick doesn't have. Thus, as construction material and heat preservation material, AAC brick is widely applied in construction field and is paid more and more attention to by countries all over the world. It is widely promoted and developed by many countries and has become their foremost construction material selection. AAC takes silicon material and calcium material as the main raw material. Adding foaming agent and stirring with water, it produces pore seam after chemical reaction. After poring molding, pre-storage cutting and autoclaved maintenance technological process, it finally develops into multi-pore silicate concrete. With AAC equipment being more and more widely applied in construction field, we can see its image in most buildings, especially in high-rise building. By following, let's come to introduce AAC block advantages on its application in high-rise building.

AAC Benefits

What is   AAC?

Autoclaved Aerated Concrete (AAC) is a certified green building material, which can be used for commercial, industrial and residential construction. It is porous, non-toxic, reusable, renewable and recyclable.

No. Parameter AAC Block Brick
1Size (L x H x B) 60cm x 20cm x 10 - 30 cm 23cm x 7.5cm x 11.5cm
2Precision in size Variation 1.5 mm (+ /-) Variation 5mm(+/-)
3Compressive Strength 35-40 Kg/cm2 (As per IS.:21851) 25-30 Kg/cm2
4Dry Density 550-650 kg/m3 (Oven dry) 1950 Kg/m3
5Wet Density App. 800 Kg./m3 App. 2400 Kg./m3
6Fire Resistance 2 to 6 Hour depending on thickness 2 Hours
7Sound Reduction Index (dB) 45 for 200 mm thick wall 50 for 230 mm thick wall
8Thermal Conductivity. (Kw-m/C) 0.16 0.81
9Adaption to various surface finishes All kind of Finish like in brick work is possible Same
10Mortar Consumption per M3with 1:6 0.5 bag of Cement 1.35 bag of Cement
11Construction Time per mason per 30 Sqm. with block only. More can be constructed if total system is used i.e. 50% time saving 20 sqm. with Conventional Brick
12Chemical Composition Fly ash used app. 60 % which reacts with binders (Lime & Cement) to form AAC which is an inert material Soil is used which contains many inorganic Impurities like sulfates etc. which results in Efflorescence
13Finishing Can be directly incised, rasped to round edge, cut for arches, tapered to create profiles, sculptured etc. Not Possible
14Contribution to carpet area 3 - 5 % No saving
15Cost benefit Factor Depending upon project design, savings upto 20% in structural cost due to reduction of dead load No saving
16Energy saving Upto 30 % of Airconditioning Load. Both heating and cooling load will come down No saving

AAC Block Advantages

Light   Weight

Cost   Effective

High Thermal    Insulation

Fire    Resistance

Acoustic   Insulation

Moisture,    Pest & Mold Resistant

Earthquake    Resistance

Design    Flexibility

Environment    Friendly

Reduces Dead Load    On Structure

AAC Broken Blocks

  • Being normally cured cement based product, it continues to gain strength with time so long as some moisture is available in the environment, requiring little maintenance. This is unlike other filling materials like coal which deteriorate with time.
  • AAC Broken Blocks / Rubble s provides over 4 hours of fire endurance.
  • No cavity construction, eliminates termites, rodents, pets and fungal growth.
  • It has much superior thermal insulation characteristics than other filling materials.
  • Filling with AAC Broken Blocks have proven to withstand all types of weather conditions. This material does not produce any pollutants or toxic substance either during its manufacture or its use in the structure.
  • AAC Broken blocks / rubble filling reduces transmission of sound and finds extensive application for filling over structural slabs and below floor finish.

Applications

  • Filling empty space in Building
  • Toilet deck filling
  • Roof garden filling
  • Lobby filling
  • Sunken filling